Tensar® HX-AE

360° Uniform in-plane Reinforcement for Optimum Crack Control
3 Factor of Three Times Improvement in Fatigue Life
3 Triple Functions; Reinforcement, Stress-relief and Water barrier
  • Tensar has over 30 years of experience with asphalt interlayers
  • Tensar HX-AE high-profile 3D interlayer delivers three functions of reinforcement (load transfer), stress relief and interlayer barrier (waterproofing)
  • Controls fatigue cracking in asphalt to extend pavement life
  • Optimum control of reflective cracking in asphalt overlays

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Overview

Tensar HX-AE is Tensar’s most advanced high performing asphalt interlayer product. The product is a composite, comprising a stiff high-profile 3D structure consisting of continuous and non-continuous ribs forming three geometries- hexagon, trapezoid and triangle thermally bonded to a non-woven paving fabric. This provides the triple interlayer functions of reinforcement, stress absorption (SAMI) and interlayer barrier (waterproofing), once saturated with bitumen during installation. Tensar HX-AE is a proven solution for reinforcing asphalt overlays to enhance fatigue performance, e.g. increasing the life of reconstructed pavements or reducing asphalt layer thickness in new pavements.

It has also been designed to provide optimal performance for control of reflective cracking in asphalt overlays, and longitudinal cracking in road widening. The paving fabric component, after saturation with bitumen during installation, provides a stress absorbing membrane effect (SAMI) by enabling lateral strain distribution between the cracked layer and the overlay. This, together with the asphalt reinforcement effect of the grid, provides optimum crack control.

Reinforcement

Typically installed under the asphalt binder course or the asphalt base course layers, the Tensar HX-AE interlayer’s stiff monolithic reinforcing grid mechanically interlocks with the aggregate particles in the asphalt mix to provide reinforcement-restricting lateral strains within the asphalt matrix. The multi-axial grid structure provides crack control in all directions.

The reinforced layer created prolongs service life, by offering incredible resistance to reflective cracking and mitigating longitudinal cracking caused by differential settlement between new and existing lanes on widened roads. It can also reduce surface rutting, particularly in low stiffness asphalt mixes subjected to slow and heavy wheel loading at high temperatures.

Product Range

Tensar® HX-AE is currently available in SKUs, HX-AE

The Benefits of Tensar HX-AE

Tensar HX-AE has been shown to improve the fatigue life of a base layer by up to three times. It can also control reflective cracking and mitigate against cracking caused by differential settlement between new and existing lanes on widened roads. It can reduce surface rutting, by restricting lateral movement of asphalt and it extends operational life by delaying the onset and development of cracking - delivering long-term cost savings compared with traditional methods.

How does Tensar HX-AE control cracking?

The product is composed of a stiff monolithic reinforcing grid, factory bonded to a polypropylene paving fabric. The grid controls strains in the overlay by an optimal interlock with the asphalt mix due to the high-profile ribs, providing a structural reinforcing effect. The structure consists of continuous and non-continuous ribs forming three geometries- hexagon, trapezoid and triangle – and un-impeded suspended (lifted) hexagon. This provides near-uniform in-plane stiffness through 360°, providing maximum reinforcement and effective crack control in all directions. 

The paving fabric component, after saturation with bitumen during installation, provides a stress absorbing membrane effect (SAMI) by enabling lateral strain distribution between the cracked layer and the overlay. This, together with the asphalt reinforcement effect of the grid, provides optimum crack control.

Validated Performance

The performance of Tensar HX-AE asphalt interlayer has been demonstrated both through laboratory testing and field experience.  Case studies are available, highlighting the effective use of the product in solving real asphalt pavement problems. 

To find out more, take a look at our guide on road surfaces types and methods.